BigRep BigRep PRO Industrial Large-Format 3D Printer

The BigRep PRO is an industrial 3D printer designed for large-scale, high-precision manufacturing. It features a massive build volume (1020mm × 970mm × 985mm), a fully enclosed, temperature-controlled environment, and dual extruders for high-performance polymers. Equipped with advanced Bosch CNC control systems, it ensures fast, reliable, and accurate production, ideal for prototyping, tooling, and end-use parts. Enhanced productivity and user-friendly interface with remote monitoring streamline workflow.

  • Enormous 1020mm × 970mm × 985mm build volume
  • Dual extruder for high-performance polymers
  • Fully enclosed, temperature-controlled environment
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BIGREP PRO 3D PRINTER

COST EFFICIENCY THAT SCALES WITH INDUSTRIAL QUALITY

The BigRep PRO is an industrial 3D printer designed for large-scale, high-precision manufacturing. It features a massive build volume, advanced Bosch CNC control systems, and a fully enclosed, temperature-controlled environment. With its dual extruder, it supports a wide range of materials, including high-performance polymers. The PRO ensures fast, reliable, and accurate production, making it ideal for prototyping, tooling, and end-use parts. Its user-friendly interface and remote monitoring capabilities streamline workflow, enhancing productivity and efficiency.

Key Features of the BigRep PRO Industrial Large-Format 3D Printer:

  • Enormous Build Volume: 1020mm × 970mm × 985mm
  • Fully enclosed, temperature-controlled environment for consistent quality
  • Achieve precise, quality parts thanks to Bosch CNC parts + custom gantry
  • Dual extruder supports high-performance polymers
  • Fast, reliable, and accurate production
  • Optimized for prototyping, tooling, and end-use parts
  • Enhanced productivity and efficiency in manufacturing
  • Easier-than-ever printing with JUMPSTART technology

COMPLEX, ROBUST PARTS ON A LARGE SCALE

Transform your manufacturing capabilities with the BigRep PRO's 1 cubic meter build volume. This enormous print volume makes it ideal for large-format prototyping and end-use part production. Fully enclosed and engineered for peak productivity, it offers a seamless, cost-effective solution for achieving exceptional FDM printing speed, precision, and quality every time.

  • Build Volume: 1 cubic meter
  • Produce strong, large parts as a whole or in fewer pieces
  • Built for productivity in all manufacturing stages from prototype to product
  • Consistently delivers speed, precision, and reliable quality
The BigRep PRO 3D printer brings a whole new professional level of industrial large-format 3D printing
SwitchPlate on the BigRep PRO 3D printer

MXT Control System on the BigRep PRO 3D printer

LOCKSTAGE on the BigRep PRO 3D printer

JUMPSTART YOUR WAY TO EASE

Produce smarter not harder with BigRep's JUMPSTART—a hybrid software-hardware solution that lets you skip the hassle and just start 3D printing on your BigRep PRO. Three key features of JUMPSTART include:

  • SWITCHPLATE® - a magnetic, removable print bed with different coating options for optimal material adhesion, offering easy application when hot and removal when cooled
  • MXT® CONTROL SYSTEM - enhances gcode files for better prints and powers JUMPSTART, automating calibration for a simplified user experience
  • LOCKSTAGE - enables easy, secure extruder mounting with automatic calibration, ensuring consistent precision throughout printing

BUILT FOR NEXT LEVEL INDUSTRIAL 3D PRINTING

BigRep PRO is the powerhouse solution built for designers, engineers, and manufacturers seeking speed and quality on an industrial level. Delivering accurate, full-scale parts efficiently with thoughtful features like...

  • Custom gantry made w/ Bosch Rexroth CNC parts for high speed & precision
  • Controlled filament storage environment
  • Direct drive, fiber-ready extruder
  • Simplified operation with JUMPSTART technology
BigRep PRO 3D printer marries industrial and large format 3D printing in a powerhouse of an additive manufacturing machine
BigRep Filament

MATERIALS MADE FOR ENGINEERING

In addition to their bio-polymers, BigRep has developed engineering-grade and carbon fiber-reinforced materials for industrial projects that excel at certain mechanical properties.

BigRep PRO handles these robust filaments with zero issues using the Advanced Capability Extruder (ACE), a direct drive extruder that outputs reliable quality 3D prints out of standard and fiber-reinforced materials with speed and precision. Not only will you print robust large-scale parts, but you'll also print them 50% faster than other large-format 3D printers.

ADVANCED APPLICATIONS

BigRep's large-format 3D printers optimize industrial additive manufacturing processes and offer versatile solutions for functional prototyping, tooling, and end-use part production. These state-of-the-art machines support a diverse range of professional applications across industries including:

  • PROTOTYPES - Accelerate production from concept to series by creating full-scale functional parts in-house and reducing time & costs associated with traditional manufacturing methods.
  • TOOLING, JIGS, FIXTURES - Create custom, ergonomic tools on-demand by reducing lead times, production costs, and material waste while optimizing for weight and fit.
  • PATTERNS AND MOLDS - In-house pattern and mold creation speeds up design cycles, reduces expenses, and minimizes reliance on external suppliers.
  • END-USE PARTS - Minimize costs and maximize efficiency with on-demand manufacturing for small-series and unique parts, enabling faster market entry.
Applications that BigRep PRO 3D printers are useful for

What Options are Available for the BigRep PRO?

BigRep SHIELD
BigRep Shield Filament Cabinet Free-standing industrial filament dry cabinet that fits up to:
  • 12 × 2.5 kg spools OR
  • 12 × 4.5 kg spools OR
  • 6 × 8 -10 kg spools*
This is recommended if you plan to have multiple large hygroscopic
filament spools on hand. (ex. TPU, BVOH, HI-TEMP)
Extended Warranty
BigRep 3D Printer Extended Warranty Extend the standard 1-year warranty on your BigRep 3D printer an
additional 1 or 2 years.
BigRep ACADEMY
BigRep ACADEMY Covers all aspects of large-format 3D printing, including design, slicing,
printer operation, troubleshooting, and more via online learning.

Receive certification in basic fundamentals up to expert knowledge.
Customized and onsite training options are also available.

Talk to one of our Sales experts for full list of ACADEMY options.
Maintenance Contract
BigRep Maintenance Contract BigRep Service Contracts give you peace of mind, predictable costs, and
improved performance.

This contract can be renewed in increments between 1 to 3 years up until
the end of the product's lifecycle.

With Maintenance, you get:
  • First-Level Service (first response within 16 hrs)
  • Access to Knowledge Base (online treasure trove of troubleshooting
    knowledge)
  • 100% coverage of spare parts (excludes wear parts)
  • 1 x Maintenance Visit (per contract year)
Full Service Contract
BigRep Full Service Contract

BigRep Service Contracts give you peace of mind, predictable costs, and
improved performance.

This contract can be renewed in increments between 1 to 3 years up until
the end of the product's lifecycle.


With Full Service, you get:

  • First-Level Service (first response within 8 hrs)
  • Access to Knowledge Base (online treasure trove of troubleshooting
    knowledge)
  • 100% coverage of spare parts (excludes wear parts)
  • 1 x Maintenance Visit (per contract year)
  • Up to 2x Troubleshooting Visits (per contract year)
  • Access to support hotline

*Spool estimations based on BigRep filaments spools. Spool sizes can vary with third-party vendors.


What are the Differences Between the Large Format BigRep 3D Printers?

BigRep ONE 3D Printer BigRep STUDIO G2 3D Printer BigRep PRO 3D Printer
Model ONE STUDIO PRO
Ideal Application Entry into large-format
3D printing for full scale
industrial applications in
bio and standard materials
Cost-effectively transition
from desktop to large-
format industrial 3D
printing for those large-
scale projects
Powerhouse prototype-to
-production 3D printer
engineered to produce
accurate parts quickly
and at lower costs
Build Volume
(L×W×H)
1005×1005mm×1005mm
(39.5"×39.5"×39.5")
1000×500mm×500mm
(39.4"×19.7"×19.7")
1020×970mm×985mm
(40"×38"×38.5")
Machine Volume
(L×W×H)
1850×2250×1725mm
(72.8"×88.6"×67.9")
1715×1170×1765mm
(67.5"×46"×69.5")
1950×2500×2105mm
(77"×98"×70") - w/ tower
Printer Weight 460kg
(1014lb)
550kg
(1213lb)
2160kg
(4762lbs)
Power 208 V – 240 V
16 A, 50 / 60 Hz
208 V – 240 V
16 A, 50 / 60 Hz
3 Phase 400V AC
PE, 16 A, 50 / 60 Hz
Extruder Power Extruder (PEX) Studio Dual Extruder (SDX) Advanced Capability
Extruder (ACE 2.0)
Material Storage Keep Dry Chamber
(Optional)
Keep Dry Chamber Keep Dry Chamber
Print Speed 1.5×*
Out of Filament
Sensor
MXT® Controls
Print Quality
Improved
MXT® Controls
Adaptive Mesh
Bed Leveling
MXT® Controls
XYZ Automated
Calibration
MXT® Controls
Dual Extrusion
Automated
Calibration
SWITCHPLATE®
(Flexible Bed
Surface)
High-Resolution
Nozzle (0.6mm)
Versatile Nozzle
(1.0mm)
High Throughput
Nozzle (2.0mm)
Portal BigRep Original BigRep Original 2nd Generation
Precise Motion Portal
Achievable Part
Accuracy
±0.3mm or
±0.004mm/mm
(whichever is greater)*
±0.25mm or
±0.003mm/mm
(whichever is greater)*
±0.2mm or
±0.002mm/mm
(whichever is greater)*
MATERIAL
COMPATIBILITY
BIO, STANDARD
PLA
PLX
PRO HT
HI-TEMP
PETG
ENGINEERING
PA6/66
ASA
TPU
HI-TEMP CF
PA12-CF
SOLUBLE
BVOH

* Accuracy depends on part geometry and material used


Parts printed on the BigRep PRO 3D Printer

What are the Technical Specifications of the BigRep PRO 3D Printer?

GENERAL
Version BigRep PRO.2
Machine Type 3D Printer
Technology Fused Deposition Modeling (FDM) /
Fused Filament Fabrication (FFF)
Motion System Precision Motions Portal
(custom-built gantry using Bosch Rexroth CNC components)
Assembly Fully Assembled
Machine Dimensions
(W × D × H)
1950×2500×2105mm
(77"×98"×70") - w/ tower
Weight Approx. 2160kg (4762lbs)
PRINTER PARAMETERS
Build Volume
(W × D × H)
1020×970mm×985mm
(40"×38"×38.5")
Filament Diameter 2.85mm
Extrusion Dual
Extruder Type Direct Drive
Extruder Fiber-Ready PRO ACE Extruder
Build Surface SWITCHPLATE®
Nozzle Size 0.6mm, 1.0mm
Layer Height 0.3 mm, 0.6 mm
(Other layer heights supported through slicer software)
Max Hotend Temperature 300°C
Max Bed Temperature 100°C
Max Print Speed 600mm
Max Acceleration 5000mm/s²
Achievable Part Accuracy ±0.2mm or ±0.002mm/mm (whichever is greater)*
PRINTER FEATURES
Material Storage Keep Dry Chamber
Fully Enclosed Yes
Filament Runout Sensor Yes
Magnetic Bed Yes
Interchangeable Extruders Yes; LOCKSTAGE
High-Resolution Nozzle (0.6 mm)
Versatile Nozzle (1.0 mm)
MXT® Controls
Print Quality Improved
MXT® Controls
Adaptive Mesh Bed Leveling
MXT® Controls
XYZ Automated Calibration
MXT® Controls
Dual Extrusion Automated Calibration
Material Compatibility BigRep PLA, BigRep HI-TEMP, BigRep HI-TEMP CF,
BigRep PRO HT, BigRep PETG, BigRep ASA, BigRep PLX,
BigRep PA6/66, BigRep PA12 CF, BigRep BVOH

Open for use of 3rd party materials
SOFTWARE
Slicer Software BigRep BLADE
OS Compatibility Windows
Supported File Format .STL, .OBJ, .STEP
COMMUNICATION
Display LCD Touchscreen Panel
POWER REQUIREMENT(S)
Power 3 Phase 400V AC
PE, 16 A, 50 / 60 Hz
Safety Certifications UL, CE, EC Machinery Directive 2006/42/EC Compliant
WARRANTY
Warranty Period 1 Year (from delivery date)

Optional: Extend warranty an additional 1 or 2 years

FAQ

ARE PRINTER INSTALLATION AND TRAINING SERVICES AVAILABLE FOR BIGREP 3D PRINTERS?

To ensure users start on the right foot and have the knowledge they need to succeed, printer setup and initial training services are separate required purchases with BigRep 3D printers.

Request a quote and one of our Sales experts will figure out the right service package for you!


WHAT ARE THE ADVANTAGES OF AN INDUSTRIAL 3D PRINTER?

An industrial 3D printer saves time and money in product development, engineering, and manufacturing.

What sets an industrial 3D printer apart from an entry-level 3D printer is:

  • High reliability
  • Faster 3D printing
  • High repeatability
  • No assembly required
  • Factory service

WHAT IS CONSIDERED A LARGE-FORMAT 3D PRINTER?

Large 3D printers are too big to fit on a desk and usually offer a build volume bigger than 500x500x500 mm.

Small or large 3D printers can be sorted into two categories:

  • Desktop 3D printers
  • Large-format 3D printers

WHAT IS A LARGE-FORMAT 3D PRINTER USED FOR?

Every day, new applications are being added to the already extensive list of applications 3D printers are used for. In additive manufacturing, three very common use-cases are:

  • End-Use Parts
  • Tooling / Fixtures
  • Rapid Prototyping

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