Formlabs Formlabs Form 4 Complete Package

The Formlabs Form 4 offers professional-grade parts at high speeds via unique Low Force Display™ technology for fast, consistent, and high-quality prints. It’s compatible with Formlabs' top materials and integrates seamlessly into the Form 4 ecosystem, supporting a build volume of 200×125×210mm. With capabilities for most parts to be printed in less than 2 hours and speeds up to 100mm/hr, it's designed for efficient same-day production.

  • Prints in less than 2 hours
  • Low Force Display technology for consistent quality.
  • Compatible with leading Formlabs materials
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Form 4 mSLA 3D Printer

Professional Parts at Lightning Speeds

Quickly output your ideas into tangible parts with the Form 4 masked SLA 3D printer. Using a customized print engine trademarked as Low Force Display™ (LFD), Formlabs once again develops a unique resin additive manufacturing system that is reliably capable of blazing-fast production without compromising a materials' quality and performance.

Key Features of the Formlabs Form 4 3D Printer:

  • Print most parts in less than 2 hours
  • Reliably consistent, high-quality prints
  • Utilize reliable Low Force Display technology
  • Compatible w/ Formlabs' industry-leading materials
  • Seamless workflow with Form 4 ecosystem
  • Expert access available with Pro Service Plan
  • Build Volume: 200×125×210mm (7.9"×4.9"×8.3")

SWIFT PRINT SPEEDS

Achieve same-day resin 3D printing production with the Formlabs Form 4. When fast turnarounds are a top priority, a printer capable of swiftly outputting most prints in less than 2 hours is a must for your project workflow.

  • Max Print Speed: 100mm/hr
  • Avg Print Speed: 40mm/hr
  • Fast Resin Heater
  • Fast Resin Dispenser
Formlabs Form 4 3D Printer prints at blazing fast speeds
Formlabs Form 4 uses special Low Force Stereolithography technology to achieve fantastic prints at blazing speeds

LOW FORCE FOR HIGH PERFORMANCE

The Form 4 achieves fantastic print quality and performance thanks to its trademark technology—Low Force Display (LFD). Six hardware systems customized by Formlabs are combined to set the new standard for balancing lightning print speed with unmatched print quality reliability and material performance.

  • Backlight Unit - 60 LED's emit powerful light through collimating lenses
  • Light passes through 4K LCD masked to form layer shape
  • Release texture and flexible tank work together to reduce peel force
  • Onboard control sensors work together to ensure your printer operates in successful conditions
  • Automatic resin dispenser keeps up with quick production

RELIABLE MATERIALS FOR VERSATILE APPLICATIONS

Print Formlabs' industry-leading materials for use in any industry on the Form 4. It's compatible with many of Formlabs well-known formulas like High Temp, Castable Wax, Silicone 40A, and more with bonus Form 4 exclusives such as...

  • Fast Model V1
  • Grey V5
  • White V5
  • Clear V5
  • Black V5
Formlabs versatile materials catalog is available on the Form 4
Formlabs 3D printers offer an accessible and intuitive resin 3D printing experience

LESS STRUGGLING, MORE PRINTING

Not only is the setup intuitive but each step of the resin 3D printing workflow on the Formlabs Form 4 is designed to be accessible for any printer operator on every print job. Seamlessly go from prep to print to process and efficiently use your limited time printing rather than struggling.

INDUSTRY-LEADING CONSISTENCY

When you invest in a Form 4, you're investing in predictable success. Formlabs has built its recognition on developing technology and materials that ensure the first print on their machines, and every print after that, delivers reliable, consistent results via the following:

  • Validate print settings by engineers
  • Measure & maintain Form 4 via 6 intelligent systems
  • Every Form 4 is calibrated and inspected before shipping
  • Avg lifetime of +75K layers with any Formlabs materials
Formlabs Form 4 consistency
Formlabs Pro Service Plan is available for the Form 3+ and Form 3L 3D Printer

PROS AT YOUR SERVICE

When high uptimes and business growth are top priorities, access to dedicated phone support, training, and more is crucial. Enter the Formlabs Pro Service Plan, designed to get you the most out of your Form 4 3D printer by connecting you with a dedicated team of certified workflow-trained support representatives. Extend your coverage further with the following:

  • Expedited replacement during servicing
  • Direct line to expert phone support
  • Live customized training
  • Priority email support
  • Customize—extend warranty up to 3 years

WHY BUY FROM MATTERHACKERS

MatterHackers is where digital fabrication technology meets passion. When you shop here, feel confident knowing that the vast selection of machines, materials, and accessories we've curated in our catalog are guaranteed top-quality products backed by our team of experts. Exceptional customer service, fast & free shipping on orders over $35, a 30-day return policy, and more make us the reliable go-to for professionals, educators, and hobbyists. At MatterHackers, we're more than just a retailer; we're your trusted partner in innovation.

MatterHackers

What's Included with the Formlabs Form 4 Packages?

Formlabs Form 4 Basic Package Formlabs Form 4 Complete Package Formlabs Form 4 Premium Package
Basic Complete Premium
$4,499 $6,599 $8,699
1 × Form 4 3D Printer 1 × Form 4 3D Printer 1 × Form 4 3D Printer
1 × Form 4 Resin Tank 1 × Form 4 Resin Tank 1 × Form 4 Resin Tank
1 × Form 4 Mixer 1 × Form 4 Mixer 1 × Form 4 Mixer
1 × Form 4 Finish Kit 1 × Form 4 Finish Kit 1 × Form 4 Finish Kit
1 × Form 4 Build Platform 1 × Form 4 Build Platform 2 × Form 4 Build Platform
1 × Form Wash (Gen 2) 2 × Form Wash (Gen 2)
1 × Solvent Pump 1 × Solvent Pump
1 × Form Cure 1 × Form Cure
1 Year Pro Service Plan 3 Year Pro Service Plan
1 × Finishing Tools

OPTIONAL
Build Platform Flex $249
Formlabs Build Platform Flex for Formlabs Form 4 3D Printer Quickly and easily remove prints off the build platform with a push
of a tab.

This is highly recommended for those who strongly prefer the
fastest and easiest print removal method.
Pro Service Plan Starting at $549
Formlabs Pro Service Plan for Formlabs Form 3 3D Printer Receive priority email and phone support, customized live training,
and an expedited replacement 3D printer if servicing is needed.

Options are available for up to three years. Your printer's warranty
will be extended up to an additional one or two years if purchasing
either the 2 Year or 3 Year Pro Service Plan.

Pro Service Plans are included with the Complete and Premium
packages.

What are the Differences Between the Formlabs Form 3+, Form 3L, and Form 4?

Formlabs Form 3+ 3D Printer Formlabs Form 3L 3D Printer Formlabs Form 4 3D Printer
Model Form 3+ Form 3L Form 4
Price $2,499.00 $5,999.00 $4,499.00
Technology Low Force
Stereolithography
Low Force
Stereolithography
Low Force
Display
Ideal Application(s) ✔ Fully Automated
Throughput
✔ Quick laser-based
SLA Production
✔ Small to Medium
Scale Prototyping
✔ Large-scale
Prototyping
✔ Blazing Fast
Throughput
✔ Small to Medium
Scale Prototyping
Build Volume
(W × D × H)
145×145×193mm
(5.7"×5.7"×7.6")
335×200×320mm
(13.2"×7.9"×12.6")
200×125×210mm
(7.9" x 4.9" x 8.3")
Printer Dimensions
(W × D × H)
405×375×530mm
(15.9"×14.8"×20.9")
770×520×740mm
(30.3"×20.5"×29.1")
398×367×554mm
(15.7"×14.5"×21.9")
Weight 17.5kg (38.5lb) 54.4kg (120lb) 18.3kg (40.4lbs)
Light Source One 250 mW laser Two 250 mW laser 60 LED's
XY Resolution 25 microns 25 microns 50 microns
Layer Thickness* 25 - 300 microns
(.001" – .012")
25 - 300 microns
(.001" – .012")**
25 - 300 microns
(.001" – .012")
Resin Cartridges 1 2 1
Open Platform
Materials
Yes
(License Coming Soon)
Yes
(License Coming Soon)
License ETA TBD
24/7 Printing Capabilities Optional - Form Auto No No
* Layer thickness availability varies by material.
** The Form 3L is capable of printing at 25 micron layer heights, but only one 25 micron print setting is available for Formlabs' large format 3D printers.

What are the Technical Specifications of the Form 4 3D Printer?

GENERAL
Machine Resin 3D Printer
Technology Low Force Display (LFD)™ / mSLA
Light Source LED's
Assembly Fully-Assembled
Machine Dimensions
(W × D × H)
398mm×367mm×554mm
(15.7"×14.5"×21.9")
Weight 18.3kg (40.4lb)
PRINTER PARAMETERS
Build Volume
(W × D × H)
200m×125mm×210mm
(7.9" x 4.9" x 8.3")
XY Resolution 50 microns
Layer Thickness 25 - 300 microns
(.001" – .012")
Light Source Specifications 1 Light Processing Unit (LPU);
LPU 4 uses a high-resolution LCD to mask powerful, uniform
projection of light coming from the Backlight Unit (60 LED's on a
PCB emitting light through collimating lenses)
PRINTER FEATURES
Resin Cartridges 1
Automatic Resin Dispenser Yes
Built-In Camera Yes; can be turned off, covered, or removed
Print Monitoring
Resin Level Sensor
Resin Temperature Sensor
Printer Leveling Sensor
Mixer Debris Sensor
[Print] Force Sensor
MATERIAL COMPATIBILITY
Formlabs Materials General Purpose Resin(s)
Black V5, Clear V5, Grey V5, White V5, Fast Model V1, Precision
Model, Color Base

Tough & Durable Resin(s)
Durable, Tough 1500, Tough 2000

Rigid Resin(s)
Rigid 4000, Rigid 10K

Engineering Resin(s)
ESD, Flame Retardant, High Temp, Silicone 40A V1, Alumina 4N V1

Flexible & Elastic Resin(s)
Elastic 50A Resin V2, Flexible 80A

Jewelry Resin(s)
Castable Wax, Castable Wax 40, Clear Cast
Biocompatible Available on the Form 4B
Open Platform Access to PreForm Print Settings Editor coming soon

Open Material License required, ETA TBD
SOFTWARE
Compatible Program(s) PreForm
OS Compatibility Windows 7 (64-bit) and up
Mac OS X 10.12 and up
Additional System
Requirements
OpenGL 2.1
C++ runtime library from Microsoft (Windows only)
4GB RAM (8GB recommended)
Supported Input File Type(s) STL, OBJ, and 3MF
Supported Output File Type(s) FORM
Print Setup Features One-Click Print, Remote Print
Rotate, scale, duplicate, and mirror
Auto-mesh repair, Auto-generation of supports
Auto-orient for optimal print position
Adaptive layer thickness for faster printing with fine details
Layer slicer for path inspection
Available in multiple languages
Dashboard Printer
Management Features
Manage prints and printers via the cloud
Track resin and tank usage over time
SMS and email alerts
Create enterprise group accounts with admins to more easily share
   printers and control access
WARRANTY
Warranty Period 1 Year
if purchasing the 2 Year Pro Service Plan, 2 Years
if purchasing the 3 Year Pro Service Plan, 3 Years

What's Different Between SLA and SLS on Formlabs Machines?

Formlabs Resin 3D Printers Formlabs Fuse 1 and Formlabs Fuse 1+ SLS 3D Printer
Model(s) Form 3+ / Form 3L / Form 4 Fuse 1 / Fuse 1+
Starting Price $2,499 / $5,999 / $4,499 $23,499 / $33,489
Technology Stereolithography
Laser-based - Form 3+ / 3L
LCD-based - Form 4
Selective Laser Sintering (SLS)
Pros Great value
High accuracy
Smooth surface finish
Range of applications
Strong functional parts
Design freedom (no supports)
Simpler post-processing
Application(s) Functional prototyping
Patterns, molds, and tooling
Dental applications
Jewelry prototyping and casting
Modelmaking
Functional prototyping
Short-run, bridge, or custom
manufacturing
Maximum Part Size
(W × D × H)
335mm × 200mm × 320mm
(13.2" × 7.9" × 12.6")
(Form 3L)
159mm × 159mm × 295mm
(6.3" x 6.3" x 11.6")
(Nylon 12 Powder)
Max Printer Dimensions
(W × D × H)
405mm × 375mm × 530mm
(15.9" × 14.8" × 20.9")
(Form 3L)
770mm × 520mm × 740mm
(30.3" × 20.5" × 29.1")
Machine Form Factor Desktop Benchtop / Free-standing
Compatible Facility Office
Workshop
Workshop
Printing Environment Ambient conditions.

Only PU Resins require a dry
cabinet for humidity control.
Air environment, with the option
to print in a nitrogen atmosphere
for enhanced material properties
and lower refresh rates.
Material Type Resin Powder
Materials 20+ functional resins for
prototyping and producing
end use parts
6 high-performance industrial-
grade materials, including
nylon 11, nylon 12, TPU,
polypropylene, and glass &
carbon-filled nylon composites
Biocompatible Materials Available on the "B" version Yes
Layer Thickness 25 - 300 microns
(.001" – .012")*
110 microns
(0.004")
Resolution ★★★★★ ★★★★☆
Accuracy ★★★★★ ★★★★★
Surface Finish ★★★★★ ★★★★☆
Supports Auto-generated
Light-touch removal
None required
Throughput ★★★★☆ ★★★★★
Output Excellent (3+ / 3L)
Superior (4)
Excellent
Ease of Use ★★★★★ ★★★★☆
Training Minor training on build setup,
maintenance, machine operation,
and finishing. Plug and play.
Moderate training on build setup,
maintenance, machine operation,
and finishing.
Training Included Optional Yes; more options available
Ancillary Equipment Washing station
Post-curing station
Finishing tools
Post-processing station
(part cleaning & material recovery)

* Layer Thickness varies based on materials when resin 3D printing.


What Resources are Available for the Form 4 3D Printer?


FAQ

Does the Light Processing Unit (LPU) need to be replaced frequently?

No. The LPU is a long-lasting consumable tested to deliver consistent print performance throughout its lifetime. The LPU 4 has an expected lifetime of 600k - 2.7M layers, depending on the material and layer height printed.

Why does Form 4 use 4K resolution, not 8K or 12K?

Form 4 uses a 50um pixel size, highly collimated light, and advanced pixel smoothing to produce razor-sharp detail and smooth surfaces. The number of pixels is only one small factor for producing great parts. Based on internal testing and beta feedback, the Form 4 is expected to deliver the same print quality as printers with a higher resolution LCD.

How does the peel force on the Form 4 compare to the Form 3?

Formlabs developed a specialized print engine and resin tanks to minimize peel forces. This allows the Form 4 tanks to last longer, the prints run faster, and the parts look better.

Can I use my Form Wash (1st generation) with Form 4?

Yes, you can remove the parts from the Form 4/B build platform and use your existing Form Wash. However, the Form Wash (2nd Generation) is required to fit the new Form 4 build platform has a larger build area (and therefore larger
build volume). The maximum part size that can fit in the legacy Form Wash is 145mm × 145mm × 175mm.

Form Wash (2nd Generation) also has 3x more agitation and improved longevity allowing you to wash 67% more parts before
replacing your solvent.

Do Form 3 cartridges, resin tanks, and build platforms work on Form 4?

No. The cartridge, resin tank, and build platform have been redesigned to achieve significantly better performance, lifetime, and cost for the Form 4. To make those improvements, it wasn’t possible to make Form 4 printers backwards compatible with Form 3 series consumables.

Do Form 4 cartridges, resin tanks, and build platforms work on Form 3?

No. Improvements to these consumables are possible exclusively to the Form 4.

What makes the new Form 4 Resins specific to the printer?

The new print engine on Form 4 is vastly different from Form 3, so the new formulations were designed to take advantage of the new mSLA hardware.

How does Tank lifetime vary per material – do we have the same aggressive, moderately aggressive and not aggressive categories for different materials?

Tank lifetime is now the same for all materials. The tank design has been updated and is no longer degraded by the components present in some of Formlabs' resins.

Does Form Auto work with Form 4?

No, it is only available for Form 3 series. printers. While 24/7 automation is not available at this time, Form 4/B is still a great option for customers with high throughput applications, offering higher throughput and lower cost per part than Form 3 and other solutions on the market.

Does the Resin Pumping System work with Form 4/B?

No.

My tallest parts (or the number of parts per job) I printed on my Formlabs Form 4 don’t fit on the current Form Cure. What can I do?

At this time, it is recommended to use Form Cure L to cure parts printed on your Form 4 if the part or number of parts don't fit in the Form Cure.

Will the Formlabs Form 4/B be open or closed in terms of third-party materials?

Formlabs will ultimately bringing their SLA Open Platform to Form 4/B, including: Certified materials, Print Settings Editor, and Open Material License. They'lll start by adding Form 4/B to the PreForm Print Settings Editor late May 2024. Open Materials License to come.

Can I turn off or remove the camera on the Formlabs Form 4?

Yes. There are a few options for disabling the camera depending on your requirements.

  1. Disable the camera using the Touch UI.
  2. Physically cover the camera with a 3D printed part (STL file coming soon) or any other cover.
  3. Physically remove the camera from the printer. This is a 5-10 minute service loop. A simple guide is being prepared by Formlabs for any customer who wants to do this.

Can I use the printer offline?

Yes, Form 4 can be used offline. For Form 4B, you will need to connect to the internet at least once to activate the capability of printing with our biocompatible resins.

Do I need to buy a Form 4 Mixer for each Resin Tank?

For convenience, it is recommended to have 1 mixer for every different type of material you intend to print with. Otherwise, you will need to wash the Mixer in IPA using Form Wash before every material switch.

  • Ex: If you plan to print Grey v5 and Tough 2000 resins on a single Form 4 3D printer, having two resin tanks and two mixers on hand is recommended for the fastest and easiest workflow.

What is the lifetime of the Form 4 Mixer?

You can use a Form 4 Mixer indefinitely.

Is Form 4 TAA compliant?

Contact support@matterhackers.com to ask about the TAA compliant version of the Formlabs Form 4.

How often should I be inspecting my resin tank?

Form 4 resin tanks should be inspected monthly.

How can I tell my resin tank is past its lifetime?

Replace a Form 4/B resin tank as soon as you notice:

  • Punctures, cuts, wrinkles, or gouges in the film
  • Wear on the film that begins to affect print quality or reliability.
    • Repeatedly printing
      the same model in the same location on a tank can cause the tank film to wear more
      quickly.

Do Form 4/B printers have built in tank usage monitoring?

Yes. You can check how many layers, prints, and liters have been printed on a resin tank at any time.

  • When a tank reaches >=75,000 layers and is inserted into a printer, the printer will prompt you to inspect the tank and consider replacing it.

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