The Band-IT component parts may be downloaded and printed at Band-IT Dragster.  Follow these instructions to learn how to assemble your dragster once all the components are printed.

Band-It 3D printed race car logo and green 3D printed car part

Band-IT


The Band-IT consists of 17 total components:  16 that are printed and a rubber band (approximate 6 inches / 16mm in length) that may be purchased separately (see Figure 1).  Five of the components will be duplicated and several of the components may be fabricated together in one print.

Green 3D printed mechanical parts arranged for assembly

Figure 1


Figure 2 shows the components that will need to be printed separately as one batch. These should be printed with 90-100% infill since they will be subjected to the most stress. Otherwise, the rest of the components may be printed using a standard infill.

Green 3D printed small test parts and cylinder

Figure 2


As a note before assembly, joining components should not need any adhesive since the parts were designed to have a good amount of tension once joined.  However, one may want to place adhesive in the joints where components may come under some stress, e.g. between axles and wheels and along the frame of the dragster.  This option is left up to the discretion of the fabricator.  The following are a list of steps in assembling the dragster.

Step 1:  Insert the rubber band pin into the rear axle (Figures 3 and 4).

Hands assembling small green 3D printed parts

Figure 3


Hand holding a small green 3D printed part

Figure 4


Step 2:  Insert the rear axle pin into the large wheel (Figures 5 and 6).  This should be done for each large wheel.

Hands assembling a green 3D printed gear and shaft

Figure 5


Hands holding a green 3D printed gear-shaped part

Figure 6


Step 3:  Secure the rubber band to the front section of the dragster frame (Figures 7 and 8).  The rubber band should be looped through the hole in the cross bar of the frame and pulled taut.

Hands pulling a green zip tie through a dark green 3D printed tool

Figure 7


Hand holding a 3D printed articulated gripper mechanism

Figure 8


Step 4:  Align the front of the frame with the rear frame component in preparation for the frame joiner component insertion (Figure 9).

Hand assembling green 3D printed mechanical parts on a table

Figure 9


Step 5:  Place both frame joiners into the slots on the front and rear frames (Figure 10). This joiner aids in keeping the full frame together.

Green 3D printed mechanical parts laid out for assembly

Figure 10


Step 6:  Place the two u-shaped body connectors on the top part of each leg of the frame assembly (Figures 11, 12, 13 and 14).  These components aid in keeping the frame stiff and simulates the bottom part of dragster body components to be designed in the future.

Hand holding a green 3D printed part among matching assembly components

Figure 11


Hands assembling green 3D printed plastic parts

Figure 12


Hands assembling green 3D printed parts on a table

Figure 13


Green 3D printed mechanical parts and gears laid out for assembly

Figure 14


Step 7:  Take the front axle and place it in the hole on one small wheel (Figures 15 and 16).

Hands assembling a green 3D printed gear and axle

Figure 15


Hand holding a green 3D printed gear on a shaft

Figure 16


Step 8:  Place the one small wheel and axle assembly through the holes in the front of the frame (Figure 17).

Hand assembling a green 3D printed gear mechanism

Figure 17


Step 9:  Take the remaining small wheel and attach it to the front axle that has been inserted into the frame (Figures 18 and 19).

Hand assembling a green 3D printed geared mechanism

Figure 18


Green 3D printed toy car chassis with wheels and body parts

Figure 19


Step 10:  Place the rear axle assembly in the rear of the frame assembly between the holes in the rear of the frame (Figure 20).  This will be in preparation for attachment of the two large wheel assemblies.

Hand inserting a 3D printed pin into a green hinge assembly

Figure 20


Step 11:  Attach each rear wheel assembly into the square holes on each end of the rear axle (Figures 21, 22, 23 and 24).

Hands assembling green 3D printed gear and linkage parts

Figure 21


Green 3D printed gear and linkage parts on a white surface

Figure 22


Hands assembling green 3D printed gear parts

Figure 23


Green 3D printed toy tractor assembly with wheels and gears

Figure 24


Step 12:  Place the rubber band backlash guard on to the dragster frame (Figures 25 and 26).

Hand assembling a green 3D printed toy tractor

Figure 25


Green 3D printed toy tractor model

Figure 26


The Band-it Dragster is now completely assembled.  To provide propulsion for the dragster, place the rubber band on the pin of the rear axle (Figures 27 and 28).  Rotate the rear wheel assembly to coil the rubber band around the rear axle.  Now you are free to let it go and see how far the dragster can travel.

Hands assembling a green 3D printed toy car with geared wheels

Figure 27


Hands assembling a green 3D printed wheeled mechanism

Figure 28