Formlabs Formlabs Tough 2000 Resin V2 (Form 4) 5 L

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Tough 2000 Resin V2 is a highly durable material comparable to ABS plastic, offering exceptional toughness and resistance to heat and deformation. Ideal for heavy-duty applications, it produces functional prototypes and components that resist shattering. With a 79% elongation at break and a heat deflection temperature of 70 °C, it maintains structural integrity under stress. The new darker formulation features a matte finish for improved detail and smoothness. Enhanced by advanced Form 4 Series technology, this resin exhibits threefold higher fracture toughness and superior temperature performance compared to its predecessor.

  • Industrial-Grade Durability
  • Enhanced Temperature Resistance
  • Superior Fracture Toughness
  • Aesthetic Excellence
  • Extended Material Longevity
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Formlabs Form 4 Tough 2000 Resin V2

The Ultimate Solution for Durable Prototyping

Elevate your manufacturing capabilities with the Tough 2000 Resin V2, designed for businesses seeking robust, reliable materials for demanding applications. Engineered to meet the rigorous standards of industrial-grade performance, this innovative resin offers unparalleled strength and versatility.

Key Features of the Formlabs Form 4 Tough 2000 Resin V2:

  • Matches the strength and stiffness of ABS, ensuring your prototypes and end-use parts withstand heavy-duty applications without compromising on quality.
  • With a heat deflection temperature of 70°C, Tough 2000 Resin V2 maintains structural integrity under mechanical and environmental stress, making it ideal for high-temperature environments.
  • Achieve 3x higher fracture toughness compared to previous versions, providing long-term wear resistance and reducing the risk of shattering or deformation.
  • The new, darker, matte finish enhances detail and provides a smooth, presentation-ready surface, making it ideal for both functional and cosmetic applications.
  • Built to last, this resin formulation ensures your parts remain functional and visually appealing over time, maximizing your investment.

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3x Higher Fracture Toughness

Tough 2000 Resin V2 offers exceptional strength and stiffness akin to ABS, making it ideal for producing durable prototypes and end-use parts that excel in heavy-duty applications.

  • Leverages Form 4 Series printer technology to enhance durability and longevity significantly.
  • Maintains structural integrity under stress and environmental challenges.
  • Perfect for creating jigs and fixtures that endure long-term use on the factory floor.
  • Suitable for parts requiring robust material properties, with performance influenced by print settings and conditions.

Creep Resistance

Tough 2000 Resin V2 provides superior strength and stiffness with a heat deflection temperature of 70°C, ensuring parts maintain structural integrity even in high-temperature environments.

  • Withstands temperatures up to 70°C, ideal for robust enclosures and demanding applications.
  • Maintains form and function under mechanical stress, ensuring longevity and reliability.
  • Achieves 79% elongation, offering flexibility without compromising on toughness.

Proven Material Longevity

Tough 2000 Resin V2 combines aesthetic excellence with extended material longevity, offering a durable solution that remains both functional and visually appealing over time.

  • The darker, matte finish provides a smooth, presentation-ready surface suitable for both functional and cosmetic applications.
  • Evaluated according to ASTM D543, ensuring resilience against various chemicals with maintained tensile strength and modulus.
  • Designed to withstand environmental challenges, keeping parts operational and attractive for extended periods.

Physical and Chemical Properties

Appearance Grey liquid
Odor Characteristic acrylate
Initial boiling point/range >100°C
Flash point (closed cup) >93.5°C
Flammability (solid, gas) Not flammable
Density

1.12 g/cm3

Dynamic viscosity 1000 cP (25°C), 700 cP (35°C)

CHEMICAL COMPATIBILITY

Percent weight gain over 24 hours for a printed and cured 1 x 1 x 1 cm cube immersed in the respective solvent.

Solvent 24 hr weight gain, % Solvent 24 Hr Weight Gain, %
Acetic Acid (5%) 0.17 Isooctane (aka gasoline) 21.24
Acetone 22.92 Mineral Oil (Light) 0.12
Isopropyl Alcohol 4.21 Mineral Oil (Heavy) 0.07
Bleach ~5% NaOCl 0.11 Salt Water (3.5% NaCl) 0.16
Butyl Acetate 18.65 Sodium Hydroxide Solution (0.025% pH = 10) 0.18
Diesel Fuel 0.08 Water 0.19
Diethyl Glycol Monomethyl Ether 4.65 Xylene 27.69
Hydraulic Oil 0.06 Strong Acid (HCl conc) 1.96
Skydrol 5 0.96 TPM 1.86
Hydrogen Peroxide (3%) 0.21 - -

Chemical Compatibility (ASTM D543)

Relative Modulus

Solvent 1 Day 1 Week
IPA 63% 18%
Acetone 37% 45%
NaOH (0.025% pH=10) 93% 100%
HCl (10%) 100% 104%
DI Water 103% 106%
H2O2 (3%) 100% 92%
Bleach (~5% NaOCl) 98% 95%
Diesel 93% 97%
Motor Oil 92% 98%
Skydrol 5 93% 98%

Relative Strength

Solvent 1 Day 1 Week
IPA 66% 27%
Acetone 43% 39%
NaOH (0.025% pH=10) 101% 97%
HCl (10%) 102% 99%
DI Water 102% 97%
H2O2 (3%) 102% 93%
Bleach (~5% NaOCl) 100% 92%
Diesel 101% 92%
Motor Oil 101% 96%
Skydrol 5 101% 94%

Relative Elongation

Solvent 1 Day 1 Week
IPA 116% 197%
Acetone 131% 144%
NaOH (0.025% pH=10) 102% 78%
HCl (10%) 100% 65%
DI Water 111% 85%
H2O2 (3%) 81% 133%
Bleach (~5% NaOCl) 97% 123%
Diesel 113% 131%
Motor Oil 77% 173%
Skydrol 5 43% 45%

Relative Mass

Solvent 1 Day 1 Week
IPA 107% 119%
Acetone 139% 137%
NaOH (0.025% pH=10) 100% 101%
HCl (10%) 100% 100%
DI Water 100% 101%
H2O2 (3%) 100% 101%
Bleach (~5% NaOCl) 100% 100%
Diesel 100% 101%
Motor Oil 100% 100%
Skydrol 5 102% 103%


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Technical Specifications

Material Properties Metric¹ Imperial¹ Method
Green² | Post Cured³ Green² | Post Cured³
Tensile Properties Metric¹ Imperial¹ Method
Ultimate Tensile Strength 26.1 MPa | 40.4 MPa 3785 psi | 5802 psi ASTM D638-14
Tensile Modulus 1235 MPa | 1800 MPa 179 ksi | 261 ksi ASTM D638-14
Tensile Strength at Yield 26.1 MPa | 40.4 MPa 3785 psi | 5802 psi ASTM D638-14
Elongation at Yield 5.0% | 4.5% 5.0% | 4.5 % ASTM D638-14
Elongation at Break 149% | 79% 149% | 79% ASTM D638-14
Flexural Properties Metric¹ Imperial¹ Method
Flexural Strength 38 MPa | 67 MPa 5511 psi | 9718 psi ASTM D790-17
Flexural Modulus 1040 MPa | 1701 MPa 151 ksi | 247 ksi ASTM D790-17
Toughness Properties Metric¹ Imperial¹ Method
Notched Izod 24 J/m | 25 J/m 0.45 ft-lb/in | 0.47 ft-lb/in ASTM D256-10
Unnotched Izod 323 J/m | 325 J/m 6.05 ft-lb/in | 6.09 ft-lb/in ASTM D4812-11
Notched Charpy 2 kJ/m² | 2.4 kJ/m² 0.95 ft-lb/in² | 1.14 ft-lb/in² ISO 179-1
Unnotched Charpy 20 kJ/m² | 31 kJ/m² 9.52 ft-lb/in² | 14.75 ft-lb/in² ISO 179-1
Gardner Impact Strength at 1/32” (0.79 mm) thickness 4.8 J | 1.6 J 42 in-lb | 14 in-lb ASTM D5420-21
Ross Flex Fatigue 11900 cycles | 3560 cycles 11900 cycles 3560 cycles Internal (23 °C, 30 Degree deflection at 1 Hz)
Fracture Properties Metric¹ Imperial¹ Method
Maximum Stress Intensity Factor (Kmax) 1.4 MPa-m¹/² | 1.65 MPa-m¹/² 1277 psi-in¹/² | 1505 psi-in¹/² ASTM D5045-14
Work of Fracture (Wf) 330 J/m² | 305 J/m² 22.6 ft-lb/ft² | 20.87 ft-lb/ft² ASTM D5045-14
Material Properties Metric¹ Imperial¹ Method
Green² | Post-Cured³ Green² | Post-Cured³
Thermal Properties Metric¹ Imperial¹ Method
Heat Deflection Temp. @ 1.8 MPa 45 °C | 57 °C 113 °F | 135 °F ASTM D648-16
Heat Deflection Temp. @ 0.45 MPa 53 °C | 70 °C 127 °F | 158 °F ASTM D648-16
Thermal Expansion (0-150 °C) 142.6 μm/m/°C | 134.2 μm/m/°C 79.2 μin/in/°F | 74.6 μin/in/°F ASTM E 831-19
Flammability Not Tested | Pass Not Tested | Pass UL 94
Electric Properties Metric¹ Method
Post-Cured³
Dielectric Strength 15.5 kV/mm ASTM D149-20
Dielectric Constant (50 Hz) 3.46 ASTM D150 (50 Hz)
Dielectric Constant (1 kHz) 3.38 ASTM D150 (1 kHz)
Dissipation Factor (50 Hz) 0.018 ASTM D150 (50 Hz)
Dissipation Factor (1 kHz) 0.012 ASTM D150 (1 kHz)
Volume Resistivity 3 * 1015 Ω-cm ASTM D257-14
Electric Properties Metric¹ Method
Shore D Hardness 61D | 76D ASTM D2240
Bulk Density 1.09 g/mL ASTM D792-20
Viscosity at 25 °C 2680 cP ASTM D792-20
Liquid Density 1.03 g/mL ASTM D792-20

Please note the following:

  • ¹ Material properties can vary with part geometry, print orientation, print settings, and temperature.
  • ² Data was obtained from parts printed on a Form 4 printer with 100um Tough 2000 Resin V2 settings, washed in a Form Wash V2 for 10+5 minutes in >= 99% Isopropyl Alcohol.
  • ³ Data was obtained from parts printed on a Form 4 printer with 100μm Tough 2000 Resin V2 settings, washed in a Form Wash V2 for 10+5 minutes in ≥ 99% Isopropyl Alcohol, and post-cured at 70 °C for 12 minutes in a Form Cure V2.

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