Colorado-Based MonkeyGripp 3D Prints Motorcylce Extenders for Increased Stability

3D printing is the ultimate customization tool - just ask Nick Kaplan, owner of MonkeyGripp, a company that specializes in creating ergonomic tank extenders for the perfect fit for each motorcycle-riding client.

The tank extenders are for motorcycle riders who are looking for more stability when riding. Using a BCN3D Sigma D25 independent dual extrusion 3D printer, molds are created according to the specifications of each motorcycle to ensure the racer is as connected to the motorcycle as possible.

Who is MonkeyGripp?

Based in Colorado, USA, the business venture was born from one man and an idea. Now, creator Nick Kaplan produces his products for MotoAmerica racers Jason Hammer Madama and Kris Lillegard, as well as World Superbike racers Stefano Manzo and Hannes Sommer. Using a Sigma D25, molds are created according to the specifications of each motorcycle to ensure the racer is as connected to the motorcycle as possible.

“The BCN3D Sigma D25 has been a really important addition to MonkeyGripp. It is reliable and fast, and the IDEX mirror function is absolutely perfect for increasing productivity for my application.” – Nick Kaplan, Owner of MonkeyGripp.

What is a MonkeyGripp Motorcycle Tank Extender For?

These custom tank extenders offer you the best grip while turning corners. MotoGP-style tank extensions may provide extra surface area for traction pads, but they don’t usually offer much support. MonkeyGripps, on the other hand, are designed to add ergonomic support, making it more comfortable and easy to hang off your motorcycle. The outside leg presses into the curved shape of the MonkeyGripp, giving you more support with less effort.

They also give you extra stability when braking hard. If you brake too hard without enough grip, you'll start moving forward. This puts pressure on your arms, wrists, and hands. MonkeyGripp solves this by letting you grip the bike with both legs, so your body doesn't move forward as much.

How MonkeyGripp Uses 3D Printing

The process begins with Free Form Air, a 2-part sculpting epoxy. The epoxy is molded directly onto the tank and the resulting model is cut in half. The model is then scanned onto the 3D printer, where all 4 parts are printed on the Sigma D25. The use of IDEX technology's mirror mode makes for a fast, efficient process where iterations can easily be made if necessary.

After the parts are printed, they are sanded and reassembled on the tank to construct the final form for the master pattern.

“The 3D printers I was using prior to the Sigma always absorbed massive amounts of time adjusting settings, fine-tuning the hot-end and extruder, it was a frustrating nightmare. Now, I simply hit ‘print’, walk away, and use my time on other aspects of the business.”  – Nick Kaplan, Owner of MonkeyGripp.

The next step is to paint the master pattern with XTC-3D™ from Smooth-On, an Epoxy paint for 3D models. Then, everything is sanded down and the logo is added. The penultimate step in the process of making the matrix mold is to add the final details.

The product is finalized using FlexFoam-iT!™ 17 by Smooth-On to be mounted onto the motorcycle in question for the perfect fit, shown below is the “High Profile” MonkeyGripp for the Harley Davidson Dyna.

“3D printing is no longer a time-consuming and frustrating part of the process. I actually look forward to setting up a print in Stratos and printing the next MonkeyGripp.”  – Nick Kaplan, Owner of MonkeyGripp.

In conclusion, 3D printing plays a pivotal role in MonkeyGripp’s production process. By allowing for customized products and a speedy turnaround time, 3D printing is a shining example of how modern technology can be used to create personalized items that would be either impossible or prohibitively expensive to produce using conventional methods.

Photos and content provided by BCN3D and MonkeyGripp. If you have any questions, please email support@matterhackers.com.